A three-quarter high-angle isometric perspective rendering of a massive black custom multi-tiered marine tank assembly, showcasing an Intrepid 475 Open Spec OEM replacement marine fuel tank. This high-capacity fuel cell features a highly specialized stepped and multi-level hull-conforming bottom geometry, masterfully constructed from heavy-gauge marine-grade 5052-H32 aluminum and fully encapsulated in a protective, textured black TarGard epoxy coating for ultimate corrosion resistance. The expansive top dec
Dimensional technical diagram for a raw aluminum Intrepid 475 Open Spec replacement marine fuel tank featuring an ultra-high-capacity 569-gallon design. The graphic displays precise technical specifications with measurements of 137" length, 51" width, and 40-1/2" height, showcasing a multi-tiered, stepped hull-conforming bottom configuration designed to match the vessel's intricate hull contour. The top deck displays an unsealed variant layout complete with multiple fuel fill necks, integrated vent line con
A technical cross-section 3D rendering of a highly complex, multi-tiered marine aluminum fuel tank cutaway view, detailing the elaborate internal plumbing and surge baffle architecture. The image focuses on the inner stepped chambers of a custom hull-conforming fuel cell fabricated from raw marine-grade 5052-H32 aluminum, highlighting a network of intersecting structural internal baffles with circular flow-through holes to eliminate hazardous fuel sloshing. The internal assembly details aluminum pickup tube
A three-quarter low-angle isometric perspective rendering from an alternative front-facing view of a massive black custom multi-tiered marine tank unit, showcasing the intricate underside geometry of an Intrepid 475 Open Spec OEM replacement marine fuel tank. This high-capacity fuel cell features a highly specialized stepped and multi-level hull-conforming bottom configuration, masterfully constructed from heavy-gauge marine-grade 5052-H32 aluminum and fully encapsulated in a protective, textured black TarG
Close-up perspective detail view of the high-performance deck hardware configuration on an Intrepid 475 Open Spec OEM replacement marine fuel tank. The expansive top deck displays a clustered four-port bank of pre-installed brass 90-degree fuel pickup elbows and a five-bolt electronic fuel level sending unit with wire leads and an integrated structural grounding tab, positioned next to the official manufacturer specification plate. Flanking the center cluster are multiple heavy-duty welded fuel fill necks a
A full bottom-up worm's-eye perspective rendering of a custom multi-tiered marine fuel cell, highlighting the complex structural stepped hull-conforming underside geometry of an Intrepid 475 Open Spec OEM replacement marine fuel tank. The view emphasizes the unyielding multi-level stepped bottom profile, precision-fabricated from heavy-gauge marine-grade 5052-H32 aluminum and entirely encapsulated in a textured, anti-corrosive black TarGard epoxy coating. This intricate stepped shape is engineered to seat p
A low-angle side perspective rendering of a black custom multi-tiered marine fuel cell, highlighting the complex longitudinal stepped hull-conforming geometry of an Intrepid 475 Open Spec OEM replacement marine fuel tank. This ultra-high-capacity fuel cell features an elaborate stepped and tapered bottom layout, masterfully constructed from heavy-gauge marine-grade 5052-H32 aluminum and fully sealed in a textured, anti-corrosive black TarGard epoxy coating. The clean upper profile showcases precise factory-
A straight-on side elevation profile view of a massive black custom tank unit, detailing the intricate symmetrical stepped layout for an Intrepid 475 Open Spec OEM replacement marine fuel tank. The technical profile highlights a multi-level hull-conforming bottom geometry with a central deep V-profile sump section flanked by stepped wing tiers, engineered by Welding World to fit flawlessly into the boat's original stringer grid. Masterfully constructed from heavy-gauge marine-grade 5052-H32 aluminum, the fu
A full top-down vertical aerial layout view of an ultra-high-capacity black custom tank, detailing the exact hardware placement for an Intrepid 475 Open Spec OEM replacement marine fuel tank. This bird's-eye blueprint perspective shows the massive rectangular deck surface of the fuel cell, masterfully fabricated from heavy-gauge marine-grade 5052-H32 aluminum and finished in a protective, textured black TarGard epoxy coating. The technical layout highlights a symmetrical arrangement of components, including
A three-quarter rear perspective rendering from a alternative back corner view of a massive black custom multi-tiered marine tank assembly, highlighting the specialized stepped hull-conforming bottom configuration of an Intrepid 475 Open Spec OEM replacement marine fuel tank. The heavy-duty tank features a deep central V-bottom profile designed by Welding World to sit flawlessly into the boat's original center console hull cavity. Masterfully constructed from heavy-gauge marine-grade 5052-H32 aluminum, the
Close-up perspective detail view focusing on the upper deck hardware configuration and textured coating of an Intrepid 475 Open Spec OEM replacement marine fuel tank. The image highlights the side tier transition of the stepped hull-conforming geometry, showcasing a heavy-gauge marine-grade 5052-H32 aluminum tank assembly fully encapsulated in a protective black TarGard epoxy coating. Pre-installed hardware on the expansive deck surface includes a clustered four-port bank of brass 90-degree fuel pickup elbo
Intrepid 475 Open Spec Fuel Tank (569 gal) | OEM Replacement
A three-quarter high-angle isometric perspective rendering of a massive black custom multi-tiered marine tank assembly, showcasing an Intrepid 475 Open Spec OEM replacement marine fuel tank. This high-capacity fuel cell features a highly specialized stepped and multi-level hull-conforming bottom geometry, masterfully constructed from heavy-gauge marine-grade 5052-H32 aluminum and fully encapsulated in a protective, textured black TarGard epoxy coating for ultimate corrosion resistance. The expansive top dec
Dimensional technical diagram for a raw aluminum Intrepid 475 Open Spec replacement marine fuel tank featuring an ultra-high-capacity 569-gallon design. The graphic displays precise technical specifications with measurements of 137" length, 51" width, and 40-1/2" height, showcasing a multi-tiered, stepped hull-conforming bottom configuration designed to match the vessel's intricate hull contour. The top deck displays an unsealed variant layout complete with multiple fuel fill necks, integrated vent line con
A technical cross-section 3D rendering of a highly complex, multi-tiered marine aluminum fuel tank cutaway view, detailing the elaborate internal plumbing and surge baffle architecture. The image focuses on the inner stepped chambers of a custom hull-conforming fuel cell fabricated from raw marine-grade 5052-H32 aluminum, highlighting a network of intersecting structural internal baffles with circular flow-through holes to eliminate hazardous fuel sloshing. The internal assembly details aluminum pickup tube
A three-quarter low-angle isometric perspective rendering from an alternative front-facing view of a massive black custom multi-tiered marine tank unit, showcasing the intricate underside geometry of an Intrepid 475 Open Spec OEM replacement marine fuel tank. This high-capacity fuel cell features a highly specialized stepped and multi-level hull-conforming bottom configuration, masterfully constructed from heavy-gauge marine-grade 5052-H32 aluminum and fully encapsulated in a protective, textured black TarG
Close-up perspective detail view of the high-performance deck hardware configuration on an Intrepid 475 Open Spec OEM replacement marine fuel tank. The expansive top deck displays a clustered four-port bank of pre-installed brass 90-degree fuel pickup elbows and a five-bolt electronic fuel level sending unit with wire leads and an integrated structural grounding tab, positioned next to the official manufacturer specification plate. Flanking the center cluster are multiple heavy-duty welded fuel fill necks a
A full bottom-up worm's-eye perspective rendering of a custom multi-tiered marine fuel cell, highlighting the complex structural stepped hull-conforming underside geometry of an Intrepid 475 Open Spec OEM replacement marine fuel tank. The view emphasizes the unyielding multi-level stepped bottom profile, precision-fabricated from heavy-gauge marine-grade 5052-H32 aluminum and entirely encapsulated in a textured, anti-corrosive black TarGard epoxy coating. This intricate stepped shape is engineered to seat p
A low-angle side perspective rendering of a black custom multi-tiered marine fuel cell, highlighting the complex longitudinal stepped hull-conforming geometry of an Intrepid 475 Open Spec OEM replacement marine fuel tank. This ultra-high-capacity fuel cell features an elaborate stepped and tapered bottom layout, masterfully constructed from heavy-gauge marine-grade 5052-H32 aluminum and fully sealed in a textured, anti-corrosive black TarGard epoxy coating. The clean upper profile showcases precise factory-
A straight-on side elevation profile view of a massive black custom tank unit, detailing the intricate symmetrical stepped layout for an Intrepid 475 Open Spec OEM replacement marine fuel tank. The technical profile highlights a multi-level hull-conforming bottom geometry with a central deep V-profile sump section flanked by stepped wing tiers, engineered by Welding World to fit flawlessly into the boat's original stringer grid. Masterfully constructed from heavy-gauge marine-grade 5052-H32 aluminum, the fu
A full top-down vertical aerial layout view of an ultra-high-capacity black custom tank, detailing the exact hardware placement for an Intrepid 475 Open Spec OEM replacement marine fuel tank. This bird's-eye blueprint perspective shows the massive rectangular deck surface of the fuel cell, masterfully fabricated from heavy-gauge marine-grade 5052-H32 aluminum and finished in a protective, textured black TarGard epoxy coating. The technical layout highlights a symmetrical arrangement of components, including
A three-quarter rear perspective rendering from a alternative back corner view of a massive black custom multi-tiered marine tank assembly, highlighting the specialized stepped hull-conforming bottom configuration of an Intrepid 475 Open Spec OEM replacement marine fuel tank. The heavy-duty tank features a deep central V-bottom profile designed by Welding World to sit flawlessly into the boat's original center console hull cavity. Masterfully constructed from heavy-gauge marine-grade 5052-H32 aluminum, the
Close-up perspective detail view focusing on the upper deck hardware configuration and textured coating of an Intrepid 475 Open Spec OEM replacement marine fuel tank. The image highlights the side tier transition of the stepped hull-conforming geometry, showcasing a heavy-gauge marine-grade 5052-H32 aluminum tank assembly fully encapsulated in a protective black TarGard epoxy coating. Pre-installed hardware on the expansive deck surface includes a clustered four-port bank of brass 90-degree fuel pickup elbo
Intrepid 475 Open Spec Fuel Tank (569 gal) | OEM Replacement

Intrepid 475 Open Spec Fuel Tank (569 gal) | OEM Replacement

$ 12,600.00
/
  • Local pickup available
  • Over-sized & over-weight item.
  • Only Ships LTL Freight.
  • Call us Mon.-Fri. 9:00 a.m. to 4:00 p.m. if in any doubt.

Maximize your offshore range and restore absolute reliability to your center console with this precision-fabricated Intrepid 475 Open Spec OEM Replacement Fuel Tank, masterfully engineered to deliver a flawless 100% drop-in fit within the factory hull cavity. Built to handle massive fuel capacities and demanding blue-water environments, this heavy-duty fuel cell is constructed by Welding World from premium marine-grade 5052-H32 aluminum at a robust .250-inch thickness, ensuring maximum structural integrity against aggressive hull pounding and heavy vibrations. The entire exterior surface is fully encapsulated in a textured black TarGard epoxy coating, providing an unyielding barrier against saltwater corrosion, pitting, and bilge moisture retention. Equipped with an advanced internal baffle system to manage fuel slosh during high-speed runs, the top deck features high-performance marine hardware, including a heavy-duty fuel fill neck, integrated ventilation lines, a center-mounted electronic fuel level sending unit with a dedicated structural grounding tab, and a multi-port bank of brass 90-degree fuel pickup elbows to support multi-engine configurations. Manufactured in strict compliance with NMMA, ABYC, and USCG safety specifications, this premium replacement tank guarantees optimal fuel delivery and ultimate peace of mind for long-range tournament fishing and open-ocean cruising.

 

  • Guaranteed to Fit Your Intrepid
    Every tank is engineered using OEM drawings and/or reverse-engineered from an original unit to ensure a precise, 100% guaranteed fit.

 

  • Fully Certified Manufacturing
    Our tanks are built by an NMMA-type certified manufacturer and produced in accordance with all ABYC standards.

 

  • USCG Compliant & Pressure Tested
    Each tank meets all USCG requirements and is individually pressure-tested in house. All federal regulations are followed throughout our manufacturing process to ensure maximum safety and reliability.

 

  • .250-Thickness 5052 H32 Aluminum Construction
    Built from premium marine-grade 5052 H32 aluminum at .250 thickness for exceptional strength and long-term durability.

 

  • Complete, Ready-to-Install System
    Each tank comes fully equipped with all required components — including the sender, fittings, and hardware.

 

  • Precision Hand-Welded Construction
    Every tank is hand-crafted using GTAW (TIG) welding, exceeding ASME and AWS D3.7:2004 standards for marine aluminum fabrication.                                                   

 

  • Sherwin-Williams® TarGard® Epoxy Coating
    Finished with Sherwin-Williams® TarGard® Epoxy to provide added protection against corrosion and harsh marine environments, extending the overall life of the tank.

 

  • KUS® (formerly WEMA USA®) Reed-Switch Fuel Level Sender
    Features a high-quality KUS® reed-switch sender with an NBR float, providing accurate and reliable fuel-level measurement.

 

Buy with confidence. Shortly after your payment clears you'll be sent via e-mail a complete set of detailed drawings for you to check all dimensions and fittings positions. If there's any difference from your old tank we can make any reasonable modifications to accommodate your needs. Fabrication of your new tank won't start until you send us your specs confirmation.  

 

IMPORTANT NOTE: The base price is for local pickup in our SW Miami Shop. Check options above for crating and shipping to the contiguous 48 States. All tanks are made to order and the fabrication lead time is 1-2 work weeks. The finished tank pickup window is also 1-2 work weeks, so make sure you will be able to take delivery of your finished tank within that timeframe.     

 

NOTE: Check your tank dimensions thoroughly! Once a tank is manufactured and/or shipped we can't be responsible for mismatches and refunds or returns won't be accepted. All sales are final!

 

Shipping: Only freight to the 48 contiguous states. Contact us for extra-cost shipping options for HI and AK. Orders for international shipping from US-based carriers are welcome but contact us first to coordinate details.

 

Return Policy: No refunds are accepted, as all of our products are made to order. Our policy is strictly limited to the repair or replacement of qualifying defective or damaged goods. Please note that shipping costs are non-refundable. 

 

Fabrication lead time (before shipping): 1-2 work weeks. 

Due to this item's size and weight we can only ship it in an economical way via Less Than Truckload (LTL) consolidated land shipping, and only to the contiguous 48 States.

For shipping inquiries to AK, HI, PR, US-VI, and international shipping, please contact us first at sales@weldingworldinc.com.

All of the destinations above we can only serve as a Free Carrier (or FCA) modality, that requires the customer to contract and pay for their carrier service of choice. We can still ship the item, but only to a warehouse/receiving office within the 48-contiguous States.

In plain terms what this means is that if you want to ship your product to any non-contiguous US territory or internationally, you, the customer, has to provide us with the warehouse address of the carrier that serves your locality with an address within the contiguous 48-US States, as we do not ship overseas on our own.

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